METAL MACHINING

OMB Saleri is a leader in the production of brass and aluminum components according to every specific technical requirement of each customer. We are specialized in metal precision machining, thanks to a wide range of cutting-edge machineries, including CNC lathes, transfer and multi-spindle machines. Our high qualified staff allows us to offer a complete assistance; from original design, the development of the product to its industrialization, up to the machining of the final product.

CO—DESIGN AND CO—DEVELOPMENT

CUSTOMER DESIGN

Mixing OMB Saleri S.p.A. high technology with reliability and efficiency of OMB Saleri S.p.A. R&D staff, concepts and ideas coming from our customers’ drawings find their concrete realization or can be developed using a co-design approach with specific studies on the most efficient and cost-effective solutions for the customer.

CO—ENGINEERING

Our R & D department is a team of engineers with deep experience in:

—Mechanical and metallurgical specialties Heating and Plumbing applications

—Fluid control studies and safety devices

—Handling a variety of gasses (NG, LPG, H2, N), oils and hydraulic applications

—Handling high pressure (from 0 to 2.000 bar) under severe conditions of flow, temperature and vibration

Our software and tools:

—CAD 3D/2D design

—Electromagnetic field simulations

—FEM simulations

—Computational Fluid Dynamics CFD

OMB Saleri S.p.A. also offers complete assistance in the process of Testing and

Certification with the International Approval Authorities and Witnessing Bodies.

PROTYPING

Our prototyping department is available for:

—Production of prototypes for development & tuning activities

—Product validation

—Production of small batches

—3D Printer to create physical objects directly from digital files

PROJECT VALIDATION

The combination of the most advanced technical equipment, 15 expert professionals trained in specific fields and the most advanced quality techniques assure the best quality control of processes and products. Before starting mass production OMB Saleri S.p.a. provides an initial batch of product for internal and external validation.

—ISIR (Initial Sample Inspection Report)

—Raw material certificate

—PPAP including Control Plan, Laboratory test, Flow chart

PRODUCT OPTIMIZATION

Our Technical dept. analyses and studies product processes combining the most cost-effective production cycle with High Standard Quality Solutions.

RAW MATERIALS

High quality raw material is an unquestionable ingredient for excellent finished products. We’ve been cooperating for years with leading brass and aluminum producers, both Italian and European. Our quality system constantly monitors incoming raw material. Material traceability throughout the entire process is a warranty for our customers.

FORGING

Forging and die casting are provided by specialized partners following our strict Quality Standard procedures. We are able to forge parts from a few g to 5 kg.

PRODUCT VALIDATION

All the parts incoming from our Partner suppliers are constantly checked in order to keep all the phases of production under OMB's High Standard level.

MACHINING

OMB Saleri S.p.A. production facilities are equipped with state-of-the-art machines including CNC, TRANSFER, MULTISPINDLE machines, assisted by automatic loading and unloading robots. Brass and Aluminum bodies are daily produced by transfer machines with turning jaws ranging from 5 to 15 electro spindle units, while more complex or difficult shapes are machined on CNCs ensuring high quality and precision. OMB S.p.a. constantly invests in the latest technology: in year 2015 OMB Saleri S.p.a. expanded its facility list with a Multi-Control Center Machine for medium and small batches with a High Quality Standard Level. Internal tool manufacturing gives OMB Saleri S.p.A. autonomy and flexibility. Each production area is linked to an automatic storage system of tool presetting which ensures durability and tool preservation. Each tool is electronically classified and allocated in an automatic storage system.

ASSEMBLING AND TESTING

OMB is equipped with:

—Fully automated assembling and testing lines with poke-yoke system

—“Grey room” for testing and assembling in a controlled area

—Clean room for H2 components

—Helium vacuum test

PACKAGING AND SHIPMENT

OMB Saleri S.p.a. follows our customer’s logistics requirements in terms of delivery methods and packaging. We guarantee last quality check before shipment and on time deliveries.

AFTER MARKET CARE

We firmly believe that total Customer Satisfaction is the most important ingredient to establishing long-lasting relationships with our customers. OMB Saleri S.p.a. is not just a mere supplier, we will be your Reliable Partner.

coDesign Image

SERVICE TO CUSTOMER

CONSIGNMENT STOCK

The convenience to have your goods always available. All needs of your customers served Just In Time.

CO—ENGINEERING

Our experts offer the best and smart solutions in order to Improve your Product and reduce costs.

LEAN MANUFACTORING

No waste, no risk of obsolescence, lead-time optimization, delivery and production scheduled together with the customer.

CUSTOMIZE GRAPHICS AND PACKAGING

Our experience can suggest the most suitable packaging: Functional, Ecological, Safe and Handy.

EASY CERTIFICATION

We have more than 20 years of cooperation with the most important Certification and Approval Authorities in the world: a guarantee of Efficiency and Reliability.

LASER MARKING

Opportunity to customize your product with your Logo thanks to our laser machines.

ASSEMBLING

OMB is equipped with a modern fully automated Assembling Department to serve both Automotive and HVAC customers.

AFTER SALE SUPPORT

OMB products are covered by public liability and recall Insurance.

TRACEABILITY

From raw material to the final product bar-codes or special labels are available to trace all the stages of production.

METROLOGY

Mitutoyo Micrometer Laser Scan machines available to check with 100% precision all critical dimensions.

3-D PRINTER

“Create your prototype” has never been easier with our State-of the-Art 3D Printer.

INTERNAL LABORATORY

Internal test facilities for an accurate and safe product development. We are equipped with the same test machines utilized by the Certification and Approval Authorities. Tests in combination with low temperatures, vibrations, high flow and contaminants can be performed.

PROMPT REPLY WITHIN 24H

Our sales team aims to reply to all e-mails within a 24 hour period (usually sooner). We believe that maintaining high standards in business communication is a sign of professionalism and customer care.

SHIPMENT 12 MONTHS/YEAR

Don’t be afraid of Italian summer holidays: we assure shipments in August.

MACHINES AND EQUIPMENT

PRODUCTION

N° 5 Multispindlers GILDMEISTER with 6 spindles for turned brass pieces (Diameter 20-25). N° 4 Transfer BTB (2 TRO 6S, 6S/5U and 6S/7U) for nuts/handwheels with automatic loading system. N° 2 Transfer GNUTTI (ISO40) with 12 units & ABB robot. N° 1 Transfer PORTA (ISO40 CN-EL) with 15 units & ABB robot. N° 1 Transfer BTB (8S/19U CN-EL ISO40) with 19 units & ABB robot. N° 1 Transfer BTB (9S/24U ISO40) with 21 units and ABB robot. N° 1 Transfer BTB (8S-4U CN-HY ISO30) with 4 units and 2 ABB robots. N° 2 Transfer GNUTTI (ISO40 CN) with 27 units & 2 ABB robots till washing process. N° 1 CNC Transfer BTB (ISO40) with 26 units & ABB robot. N° 1 CNC Transfer BTB (ISO40) with 28 units & ABB robot. N° 1 CNC MULTICENTER PORTA (ISO40) with 3 units and 72 tools. N° 1 CNC Centre Mazak for small production lots. N° 2 CNC Lathes Mazak (one for small production lots and one for production). N° 1 CNC Lathe MURATA for production. N° 1 CNC FLEXIBLE TRANSFER GNUTTI GT2 (HSK63) with 28 units & FANUC robot.

RESEARCH AND DEVELOPMENT

N° 20 AUTOCAD 3D/2D Inventor stations N° 1 CAD/CAM ESPRIT

QUALITY DEPARTMENT

N° 2 ZEISS 3D, Profiles projector, Instrument for the analysis of Vickers and Brinnel hardness, Profilometer, Manometer, Mercury, Water column, Oven for thermal tests, dynamometric balance.

LABORATORY

N° 1 test machine AEXI for LPG Multivalves (automotive). N° 1 test machine Lazzero for CNG Multivalves (automotive). N° 1 laser for markings on bodies/valves. N° 1 control appliance Climatica for temperatures tests. N° 1 loss/leakage grader ATEQ.

TOOLS

Pre-setting ZOLLER for tools’ profiles measurement.

CERTIFICATIONS

British Standards

British Standards

UK Certification

French AFNOR Standards Organization

French AFNOR Standards Organization

French Certification

Istitututo Marchio di Qualità

Istitututo Marchio di Qualità

Italian Certification

Deutscher Verein des Gas-und Wasserfaches

Deutscher Verein des Gas-und Wasserfaches

German Certification

The Australian Gas Association

The Australian Gas Association

Australian Certification

INIG – Oil and Gas Institute

INIG – Oil and Gas Institute

Polish Certification

Kiwa n.v.

Kiwa n.v.

Netherlands Certification

CSA Group

CSA Group

U.S. Certification

Technicscher Überwachsungsverein

Technicscher Überwachsungsverein

German Certification

IATF 16949

IATF 16949

ISO 14001

ISO 14001

ISO 9001 – ISO 45001

ISO 9001 – ISO 45001